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Decathlon

Aerial view of a rider at speed on the Decathlon electric foil prototype above a sparkling sunlit sea, by Florian Auger Studio, formerly Outercraft — product design and R&D studio France, electric foil innovation, functional prototyping and sport equipment design for leading outdoor and watersport brands.
As e-foil prototypes were going viral on social media, the fastest and most effective way to assess the real potential of the experience and its commercial viability was to build a functional demonstrator prototype.
Testing the experience and perception were the priority to establish a position on the market, ahead of reliability, maintenance and safety, which would be deepened later.

Challenge

To test and validate the market potential of an emerging practice before it has even been launched on the market.

Approach

  • Concept Design
  • Mechanical Engineering (concept)
  • Prototyping
  • Tests
  • Campaign Production

Results

  • Brand Awareness Campaign on Innovation and prospective design
  • Validation of market potential and technical complexity
  • Distribution partnership with TAKUMA to conduct a market test
  • Discontinuation of the e-foil program in favor of the surf-foil program
  • Open source manufacturing plans sharing
Close-up of the 18000RPM / 434KV brushless motor and 3-blade propeller of the Decathlon electric foil prototype, by Florian Auger Studio, formerly Outercraft — mechanical engineering and product innovation studio France, electric propulsion design, R&D prototyping for water sports and outdoor sport equipment.
Rider gliding above the water surface on the Decathlon electric foil prototype, lateral view in open sea, by Florian Auger Studio, formerly Outercraft — product design studio France, electric watersport innovation, functional R&D prototyping and sport equipment design for leading outdoor brands.

The agility and professionalism of the studio enabled us to confirm our intuition in record time!

Thomas Porquet, Head of Innovation Wild Life at Decathlon
Aerial drone view of a rider foiling above turquoise water on the Decathlon electric foil prototype, by Florian Auger Studio, formerly Outercraft — product innovation studio France, electric watersport design, functional R&D prototyping and sport equipment design for the outdoor industry.
Close-up of the "Gravite E-Foil" branding decal on the carbon mast of the Decathlon electric foil prototype, by Florian Auger Studio, formerly Outercraft — product design and innovation studio France, sport equipment branding, composite materials and functional prototyping for outdoor and watersport industry.
Technical exploded view drawing of the electric foil propulsion unit — motor, propeller, housing and sealing components — designed for Decathlon by Florian Auger Studio, formerly Outercraft — product innovation and mechanical engineering studio France, R&D prototyping and sport equipment design.
Workshop table with CAD technical drawings, machined aluminium parts, vernier caliper and brushless motor for the Decathlon electric foil propulsion block, by Florian Auger Studio, formerly Outercraft — mechanical design and prototyping studio France, R&D for sport innovation, outdoor and water sports equipment.
Rider standing on the Decathlon electric foil prototype in real ocean conditions off the Basque coastline, presented at the Eurosima Surf Summit, by Florian Auger Studio, formerly Outercraft — product design and innovation studio France, functional prototyping for sport, outdoor and water sports industry.
Workshop assembly of the Decathlon electric foil prototype showing the composite board, carbon mast, foil wing and integrated battery pack on a workbench, by Florian Auger Studio, formerly Outercraft — product design and innovation studio France, R&D prototyping, composite manufacturing and sport equipment engineering.
Craftsman laminating fiberglass on the composite foil wing of the Decathlon electric foil prototype, by Florian Auger Studio, formerly Outercraft — product design and innovation studio France, composite materials manufacturing, hand-lamination, R&D prototyping and sport equipment engineering for the outdoor industry.
Engineer calibrating the electric propulsion unit of the Decathlon e-foil prototype on a test bench — brushless motor, propeller, battery wiring — by Florian Auger Studio, formerly Outercraft — mechanical engineering and product innovation studio France, R&D prototyping, electric propulsion design and sport equipment engineering.
Full assembly of the Decathlon electric foil prototype in the workshop — composite board, carbon mast and motor unit — before finishing and painting, by Florian Auger Studio, formerly Outercraft — product design and R&D studio France, electric sport equipment innovation, composite prototyping and functional engineering.
Rider lifting off on the Decathlon electric foil prototype in open water off the Basque coast, by Florian Auger Studio, formerly Outercraft — product design and innovation studio France, electric watersport R&D, functional prototyping and sport equipment design for leading outdoor brands.

Team

OUTERCRAFT
  • Creative and Strategic Direction: Florian Auger
  • Mechanical Engineering : Gauthier Rocher
  • Mechatronic Engineering : Joan Goyeneche
  • Prototyping: Roméo Belin
  • 3D Rendering: Pierrick Pichaureaux

Keep going

Woman smiling while riding an ocean wave at sunset on the Decathlon Olaian Surf 100 foam surfboard, illustrating the board's stability for beginners, early stage concept by Florian Auger Studio, formerly Outercraft — product design studio France, beginner foam surfboard design, inclusive watersport and outdoor product innovation for mass-market sport brands.

Decathlon

Surfboard 100
  • More than 30,000 boards sold the 2 first years
  • A best-seller, cornerstone of the range ever since.
Decathlon E-Foil — Functional Prototyping & Mechanical Design of an Electric Surf Foil | Florian Auger Studio